Wednesday, December 9, 2015

Chapter 14 - Bond and Development length

In the previous section we completed the shear design of beams and slabs. Now we will discuss about 'Bond and development length'.

Consider the cantilever beam shown in the fig.14.1

Fig.14.1
Load applied on a cantilever beam


Fig. shows a cantilever beam. It is cantilevering from a supporting member. The supporting member may be a RCC column or a RCC wall. When a load is applied on the beam, the beam bends. When this happens, the reinforcing bar experiences a tensile force. It is as if the bar is being pulled out from the supporting member. We have to analyse the mechanism by which this 'pulling out' is prevented.

The concrete in the supporting member exerts a grip on the reinforcing bar. This grip is formed due to the following reasons:
• When freshly placed concrete sets, various chemical reactions are taking place in it, and many products are formed as a result of these reactions. These products have gum like properties that creates an adhesion between concrete and steel.
• Frictional force is developed between concrete and steel. This is due to the surface roughness of the steel bar and the gripping force that concrete exerts on steel when it shrinks.
• The deformed bars have surface protrusions that project in a direction perpendicular to the axis of the bar. This will create a mechanical interlocking between steel and concrete. Thus preventing the movement of the bar.

Out of the above three reasons, the last one, which is the mechanical interlocking, will not be available when we use plain bars with no protrusions. So we must always use deformed bars for reinforcements.

So now we know the reasons for the formation of the gripping force. We will now try to find the magnitude of this force. Concrete of the supporting member is able to exert this force only on a 'certain length' of the bar. This length on which the gripping force can be exerted, is the 'length which is embedded' in the supporting member. The supporting member will not be able to exert a grip on that portion of the bar which is inside the cantilevering portion. The embedded length is shown as L in the fig.14.1. Now, the force is exerted on this length, over the 'perimeter surface area' of the bar.
• The perimeter is equal to πΦ 
• So the perimeter surface area is given by πΦL.
This is shown in fig.14.2 below:

Fig.14.2
Area on which force is exerted

The bond between concrete and steel is applied on a perimeter surface area of the bar.

When the tensile force in the bar tries to pull it out, a stress will be developed on this surface. This stress is the result of the gripping force exerted by the concrete. This stress is called the 'anchorage bond stress', and is denoted by ua
• This stress will be parallel to the axis of the bar. 
• It will be acting in a direction opposite to the force which tries to pull the bar out. 

But the magnitude of this stress will not be uniform through out the length L. It will be maximum at the edge of the supporting member, and zero at the end of the bar. This is shown in fig.14.3 below:

Fig.14.3
Variation of ua

Let the average of all the values of ua from zero to the maximum value be denoted as uav. For design purposes, we assume that this average value is acting uniformly over the length L. This is shown in the next fig.14.4:

Fig.14.4
Average bond stress uav

If we multiply this bond stress uav by the area over which it acts, we will get the force which resist the pulling out of the bar. So we get

Eq.14.1
Force resisting the pulling out =(πΦL)uav  
Now we will see the details of the force that tries to pull the bar out. We know that the top bar of the cantilever shown in the fig. will be in tension, and it is this tension in the bar which tries to pull it out. 
• Let  σs be the stress in the bar. 
• Multiplying this stress by the area of the bar will give us the tensile force in the bar. 

So tensile force in the bar = (πΦ2 / 4) σs 

We can equate this force to the resisting force given by Eq.14.1. Thus
Eq.14.2
From this we get an expression for uav as:
Eq.14.3
We can view the above discussion in another way. If we know the maximum value of the bond stress that concrete can carry, we will be able to calculate the minimum length L that should be embedded in concrete so that steel will not be pulled out from the concrete. The maximum value of uav is given to us by cl.26.2.1.1 of the code. In the code, it is called the design bond stress, and is denoted as τbd . So when we do the calculations using the design loads (ie., factored loads), the bond stress that will be induced in concrete should not exceed τbd . So we can rewrite Eq.14.3 as:

Eq.14.4

The values of τbd given by the code are shown in the table below:
Table 14.1
Grade of concreteM20M25M30M35M40 and above
τbd(N/mm2)1.21.41.51.71.9

The following points should be noted while using the above values:
• The values given in the table are for plain bars
• For deformed bars, the values shall be increased by 60 percent
• For bars in compression, the values of bond stress for the bars in tension shall be increased by 25 percent. This means that if deformed bars are used for bars in compression, 25 percent increase can be applied in addition to the 60 percent noted above.

We can rearrange Eq.14.4 as
Eq.14.5
• If this much L is provided, concrete can exert sufficient grip on the bar so that it will not be pulled out. 
• If L provided is less than this, it means that τbd that appears in the denominator will have an increased value. In other words, when L is low, the the perimeter area available is also low. So the stress τbd has to increase to keep the bar from pulling out. 
• But τbd is the maximum value possible. Any increase in it will cause failure, and so, the bar will be pulled out.

Consider the following scenario about the beam shown in fig.14.1: 
• We design the beam for flexure, and give the required tensile steel. 
• We check the stress σs in steel at the working loads. We find that under working loads, this is under allowable limits. 
• We provide a certain amount of embedment for the bar into the supporting member. 
• What if this embedment is less than the required L ?
• When lower loads are applied on the beam section, it may be OK. But when the intended load is applied, the stress in the bar will reach σs, and the bar will be pulled out. 

So, even though the reinforcement is capable of carrying σs, it will never reach a point at which the stress in it becomes σs. It will be pulled out before that because the required grip was not provided. So the beam will not be able to carry the working loads.

So we must provide this required length so that the bar can 'develop the stress' which it is intended to carry. So this length is also called 'Development length', and is denoted by Ld. Thus from 14.5 we get
Eq.14.6
This is the same equation given in cl.26.2.1 of the code.

We have discussed the above scenario in relation to the 'working loads'. We can consider the scenario in relation to the ultimate loads also. When we consider the working loads, the stress in steel σs will vary. It will depend on the magnitude of the load. But at the ultimate state, the stress in steel is a constant, which is equal to 0.87fy.

• The gripping force = perimeter surface area x design bond stress = (πΦLd)τbd 
• The pulling force = stress in steel x Area of steel = (πΦ2 / 4) 0.87fy 

Equating and rearranging, we get 
Development length required at the ultimate state should be calculated while using the limit state method.

Let us consider τbd. It's value will depend on the following:
• Whether the bar is plain or deformed. Because for deformed bars, the values for τbd in table 14.1 can be increased by 60%
• Whether the bar is in tension or compression. Because when in compression, the values for τbd in Table 14.1 can be increased by 25%
• The grade of concrete. Because the values for τbd in table 14.1 depend on the grade of concrete.

In a design problem, the above parameters will be already confirmed:
(a) bars Plain OR Deformed
(b) bars in Tension OR Compression
(c) Grade of concrete 

If we consider a particular bar in a problem, the above three parameters will not vary. They are constants. So for that particular bar, τbd is a constant.

The bar under consideration will be having a constant diameter Φ. Thus if we take any particular bar in a structural member, at the ultimate state, all the parameters on the right side of Eq.14.6 above are constants. Thus it will have a constant value of Ld.

This means that if we take any bar in a structural member, it will be having a unique constant value of Ld at the ultimate state. And, this length must be compulsorily provided. If this length is not provided for a bar in tension, the supporting member will not be able to exert 'enough grip' to stop it from pulling out. If the bar is in compression, the supporting member will not be able to exert 'enough grip' to stop the bar from pushing in.

As an example, let us work out the Ld for 16mm dia. bars:
We will first assume the conditions.
(a) The 16 mm dia. bar that we are considering is deformed. (Fe 415)
(b) The bar is in tension
(c) The grade of concrete is M20
From (c) above, we get  τbd = 1.2 N/mm2. Also from (a), the bar is deformed so τbd = 1.2 x 1.6 = 1.92 N/mm2
Substituting the values in 14.6 we get  Ld = 0.87 x 415 x 16 ⁄ 4 x 1.92  = 752.19 mm
Similarly, Ld of 12 mm dia. bars for the same (a), (b) and (c) above is equal to
0.87 x 415 x 16 ⁄ 4 x 1.92  = 564.14 mm

We did the above discussion based on a cantilever beam. In the next section, we will look at some other situations where we must consider the provision of required Ld



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